NEWS (fairs and exhibitions, recent achievements... )

FAIRS AND EXHIBITIONS

Sponsored by the American Foundry Society (AFS) and the North American Die Casting Association (NADCA), CastExpo represents the single largest trade show and exposition in North America for metalcasters and industry suppliers. Held every three years, CastExpo attracts thousands of decision-making metalcasters from around the world, all of whom are looking for the latest advancements in equipment, technology and services to use in their own facilities.
Atlanta, Georgia, USA, May 17-20, 2008
For more information: www.castexpo.com


Do not fail to visit
SERT booth
3144
At CastExpot'08, on booth number 3144, SERT Metal will exhibit their expert solutions for total iron control.

Total iron control, from pouring to knock-out. As a partner of foundries since 1995, SERT offers a range of innovating solutions for iron control on horizontal or vertical moulding plants, which contribute to improve productivity and quality, increase yield rate, and supply total traceability.

Either for new automation projects or for machine upgrade, SERT works with you on the following applications:

    ®   Automatic mould pouring with stopper, pouring machine positioning, nozzle cleaning, refilling detection,
    ®        Mapping and follow-up of the moulds,
    ®        Measurement and control of pressure furnace,
    ®        In-stream temperature measurement,
    ®        Inoculation control,
    ®        Cooling control.

SERT systems are provided with performance guarantees and investment payback estimation. Come and visit our booth !

 

RECENT ACHIEVEMENTS
ON FERROUS FOUNDRY POURING MACHINES

MAGOTTEAUX Group confirms their confidence in SERT solutions

MAGOTTEAUX THAILAND:
Mid-2007, MAGOTTEAUX has placed an order with SERT to automate a new pressure pouring furnace to be installed in MAGOTTEAUX Nongkae (Saraburi Province, Thailand). This furnace will feed a Disamatic 2013. Automation includes:

  • automatic and manual pouring furnace positioning with MAGELLOR
  • automatic front channel level / furnace pressure control with LaserNum & Presstrol
  • UCERAM automatic mould pouring control with OptoNum twin cameras, adaptive controller and
  • DEM MQS high precision electric stopper driving
  • UCELOG data storage and analysis software

This order follows a first order placed with SERT in March 2007 for the same plant to revamp the front channel level control system, on another Disa line, including:

  • LaserNum level control sensor
  • HMD furnace refilling detection sensor
  • PLC based controller
  • New pneumatic circuit
MAGOTTEAUX BRAZIL:


MAGOTTEAUX Foundry in Contagem, MG, Brazil, placed an order with SERT in April 2007 to implement full automatic mould pouring control on its pressurized furnace. This order is complementing the Teach-In based automation installed in 2006 by SERT.
The additional equipment includes:

  • OptoNum twin camera sensor, hardware and software to achieve automatic mould pouring
  • MAGELLOR automatic positioning of the pouring furnace

MAGOTTEAUX group experienced SERT UCERAM automatic mould pouring system for the 1st time in 2005. With this new order, there will now be 4 Disamatic lines in Magotteaux group (1 in Belgium, 1 in Brazil and 2 in Thailand) operating with SERT automation on pressurized pouring furnace

RECENT ACHIEVEMENTS
ON I&S CONTINUOUS CASTING MACHINES

Order for automatic mould level control at NUCOR Tuscaloosa (U.S.A.)

SERT automatic mould level control solution will soon be implemented at NUCOR Tuscaloosa, in the U.S.
Caster type: 1-strand slab continuous casting machine
Equipment supplied and commissioned by SERT:
in-line electric stopper driving DEM9M-MQS120M
advanced controller UCN and DASCO data acquisition system.
Equipment to be commissioned in 2007.

Focus on DEM9M-MQS120M electric stopper driving

After 23 years of performances improvements with DEM9C, DEM9B electric servo-actuator, and then MQS120 high precision stopper guiding system, casters are now offered the top performance design with DEM9M-MQS120M.
The DEM9M-MQS120M is made of an in-line mounting between the MQS120M stopper guiding system and the DEM9M.
Main advantages
are:

  • coupling without play (backlash) to improve stopper position/flow control
  • in-line mounting to reduce mechanical flexion
  • fewer components and strong design (benefit to system reliability)
  • optimal design for highly dynamic dither
  • only 13kg actuator, light and easy to mount and dismount at operator level
This design, commissioned the 1st time in 2003, is now implemented on more than 25 strands of continuous casters and demonstrates important improvement on level control quality. It is available with different variant to cope with different casting machine situations.

 


SOME OTHER NEWS
PREVIOUSLY PUBLISHED IN THIS SECTION

Detail available upon request

I&S - commissioning (2007)
SERT AMLC system commissioned at DOFASCO (Canada) on a 2 strand slab caster.

Ferrous Foundry - commissioning (2006)
SERT has successfully commissioned 1 UCERAM automatic mould pouring unit at Magotteaux, Belgium.

I&S - commissioning (2007)
1 SAPSOL breakout prevention system successfully commissioned on 1 single strand slab caster at HIGHVELD (South Africa).

Ferrous Foundry - commissioning (2006)
SERT has successfully commissioned 3 UCERAM units at German foundry Buderus Guss
on 2 Disa2070 + 1 Lora7090 with pressurized pouring furnaces, rate up to 276 moulds, 100% grey iron.

ISO 9001:2000

SERT has achieved ISO certification: the Quality Management System
of SERT METAL has been approved by Lloyd's Register Quality Assurance
to the ISO 9001:2000 Quality Management System standards.

I&S - commissioning (2006)
automatic mould level control successfully commissioned in 2 indian plants (JSL Hisar and Shah Alloys, Ahmedabad)
Caster type: 2 single-strand slab casters

I&S – new order (2006)
Order for automatic mould level control at ASHA (Oural - Russia) with STB-Italy
Caster type: new slab caster 1 strand built by STB Italy. Commissioning expected end 2006.

I&S – new order (2006)
Order for mould level control revamping at SSAB Oxelösund (Sweden)
Caster type: 2 existing single-strand slab casters. Commissioning in 2006.

Ferrous Foundry – new order (April 2004)
more units of automatic mould pouring system UCERAM ordered by ThyssenKrupp Waupaca,
totalizing 7 units in their plant n°4 in Marinette, Wisconsin, U.S.A.

Ferrous Foundry - revamping (2004)
Automatic pouring unit revamped at Le Creuset (France).

I&S - commissioning (2004)
AMLC system commissioned at Wei Yuan Iron&Steel Co. (Sichuan Province, China)
Caster type: 1 new caster, slab 2 strands, designed and built by CCTEC, Wuhan.

I&S – new order (2004)
Two systems for Automatic Tundish Weight Control ordered by SMS for Lian Yuan (China)
Caster type: 2 CSP thin slab casters x 1 strand each

I&S – new order (2004)
Two systems for Break-out Prevention ordered by V.A.I. for Ispat Karmet (Kazakhstan)
Caster type: 2 slab casters x 2-strands

 


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