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UCERAM system for full automatic mould pouring

UCERAM is a 100% automatic mould pouring system for Ferrous Foundry

Application

Iron automatic mould pouring with a stopper-rod
Can be installed on any pouring vessel and any moulding line

Description

  • Optical camera global vision sensor to measure metal flow at pouring station
  • DEM9M-MQS120M electric stopper valve, to control metal flow with a stopper
  • Smart adaptive pouring controller, human machine interface with full data storage

Features

  • Strong iron savings by optimization of the cup size, repetition of final level in cup, reduction in overpour and shortpours
  • True reduction in operator involvement to the very minimum
  • Reduction in maintenance and downtime
  • Increased production capacity by pouring faster than an operator can do
  • Self-adaptation to process drifts and types of moulds
  • 1 year traceability data storage with measures of performances

Associated products

  • Automatic positioning of the pouring unit
  • Cooling control
  • Iron level measurement and control on a pressurized pouring unit with laser techniques
  • In-stream temperature measurement
  • In-stream inoculant feeder and inoculant checker

Paper

The October‐November 2011 issue of the magazine Cast Metal & Diecasting Times featured Automatic and semi‐automatic pouring systems. It included a paper entitled  "Predictive control: one step ahead in automatic pouring with stopper" including a case study and results related to a major Foundry plant in the U.S. To read the paper, click below:
http://www.sert-metal.com/documents/SERTMETALpaper-CMDT2011.pdf

UCERAM system for full automatic mould pouring
UCERAM system for full automatic mould pouring UCERAM system for full automatic mould pouring UCERAM system for full automatic mould pouring UCERAM system for full automatic mould pouring UCERAM system for full automatic mould pouring UCERAM system for full automatic mould pouring UCERAM system for full automatic mould pouring
source : http://www.sert-metal.com/content/uceram-automatic-mould-pouring
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